砂轮约束磨粒喷射精密光整加工的实验研究
首发时间:2007-12-29
摘要:砂轮约束磨粒喷射精密光整加工是一种将磨削精加工和磨粒喷射精密光整加工一体化的复合精密光整加工工艺,是在完成工件磨削后,砂轮停止切入进给,并将磨料混合液注入磨削区,磨粒借助砂轮速度、离心力和在楔形挤压区流体压力和速度的迅速增高获得能量对工件表面进行微去除加工。本文对砂轮约束磨粒喷射精密光整加工进行实验研究,分析了磨粒尺寸、磨料流体浓度、加工循环、砂轮速度、携带流体对加工表面质量的影响。利用平面磨床M7120对Q235A进行喷射加工实验,用TALYSURF轮廓仪测量加工后的微观几何参数值,用扫描电镜观察表面微观形貌。实验结果表明,选用质量分数10% W7 Al2O3 微粉与防锈润滑液进行喷射加工20~30循环,不仅保持或获得高的表面形状精度,而且又可高效的获得具有粗糙度Ra0.15~1.6µm的无缺陷加工表面,明显去除磨削加工过度塑性变形,减少表面层污染和磨削烧伤,实现高效、高精度、低粗糙度,并且磨削和抛光可以集成的表面精密光整加工新方法。
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Experimental Investigations into Abrasive Jet Precision Finishing
Abstract:The abrasive jet finishing process with wheel as restrain is a kind of compound precision finishing process that combined with grinding and abrasive jet machining, in which inject slurry of abrasive and liquid solvent to grinding zone between grinding wheel and work surface under haven’t cut-deep infeed condition when accomplished workpiece grinding. The abrasive particles are driven and energized by the rotating grinding wheel and liquid hydrodynamic pressure and increased slurry speed between grinding wheel and work surface to achieve micro removal machining. In the present work, the effects of different process parameters, such as particle size, abrasive concentration, machining cycles, the velocity of grinding wheel and medium type on surface finish were investigated. Experiments were performed with plane grinder M7120 and workpiece material Q235A. The machined surface morphology was studied using SEM and microscope and microcosmic geometry parameters were measured with TALSYURF instrument. The experimental results under percentage 10 abrasive concentration, W7 Al2O3 particle and machining 20~30 circles showing the novelty process method, not only to attain higher surface form accuracy, to diminish grinding defects such as severely deformation, surface layer pollution and ground burnout, but also to can acquire efficiently free defects finishing surface with Ra0.15~1.6µm and finally achieve high efficiency, high precision and low roughness values, furthermore, Integrating grinding process and abrasive jet finishing process into one features.
Keywords: Abrasive jet, Precision finishing, Process parameters, Surface roughness
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No.1756712507211988****
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