晶圆表面形貌对铜电镀工艺的影响和数学预测
首发时间:2014-09-04
摘要:铜电镀(ECP)技术是半导体铜互连工艺中相当重要的一环。在电解槽中各种添加剂的作用下,铜能以一种"bottom-up"或者"supper fill"的形式对Trench进行填充。然而,铜的填充效果不仅决定于ECP制程本身的工艺控制,同时还受到晶圆表面形貌的影响,其影响直接表现在ECP之后的铜膜厚度差异。也就是在铜填充后,晶圆表面形貌的差异。在本文中,我们通过一组事先设计好的test-key,详细研究了65nm工艺下可能包括的线宽(Line-width,LW)和图形密度(Pattern density,PD)对ECP工艺中铜膜生长的影响。 实验结果表明: 1)当固定PD在50%时:test features Array-Height (AH)先随着LW的增大而减小,当LW继续增加到1um至3um,AH会随着LW的增大而有所回升;Step-Height (SH)会一直随着LW的增大而增大,当LW大于3um之后SH会趋向于沟槽的深度;2)固定LW,在窄线宽和宽线宽之间,AH和SH都会随着PD的改变呈现出明显的趋势:当线宽较窄 (LW<0.3um)时,AH和SH都会随着PD上升呈抛物线趋势上升;当线宽较宽 (LW>1um)时。AH和SH都会随着PD上升呈抛物线趋势下降。 同时我们亦根据实验数据建立了半经验的数学模型对其进行模拟和预测,此模型包含了表面形貌所有关键特征参数,对ECP后AH和SH的拟合度达到90%以上。对我们研究ECP的填充效果具有指导意义。
关键词: 微电子 铜电镀 晶圆表面形貌 图形依赖 线宽 图形密度
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Characterization and simulation of pattern-dependency in ECP topography
Abstract:Electronic Copper Plating (ECP) topography is known affected by layout design and dummy inserting. As consequences of balance among mechanisms associated with different functional ingredients in electroplate liquid, copper can be filled in the trench by the forms of "conformal-fill", "bottom-up" or "supper-fill". Such post ECP topography not only depends on process conditions, but also exhibits strong pattern-related dependency. In this paper, pattern-related effects of ECP topography were characterized with a pre-designed test chip that contains test-keys of line/space arrays of varying line and space widths, and thus varying pattern-density (PD). It was shown that: 1) with fixed PD at 50%, array height (AH) of the test features first decreases with increasing of line-width (LW) when LW is less than 1.0um, and then increases with LW increasing and saturates at LW ~ 3.0um; the step-height (SH) increases with LW, and approaches to trench step height when LW is greater than 3.um. 2) With LW fixed, different trends were observed for narrow lines and wide lines, in both AH and SH vs. varying PD. For narrow lines (LW<0.3um), both AH and SH increase with increasing of PD; while for wide lines (LW>1.0um), both AH and SH decrease with increasing in PD. A semi-empirical model was built to simulate post-ECP topography. It captured all key pattern-dependency in post-ECP AH and SH with acceptable fitting GOF (R2>90%)
Keywords: Microelectronics,Cu ECP, topography, pattern-dependency, line width, pattern density.
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No.4607500998440140****
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