中心强化传热型含碳球团直接还原过程的数值分析
首发时间:2020-04-07
摘要:建立了描述转底炉内带有中间介质的含碳球团热质传输耦合还原模型,采用计算流体力学软件研究了球团的还原,并考虑了还原过程中孔隙率和化学热效应的影响,对比实验验证了模型的正确性,获得还原过程球团中各物理量变化。进一步分析了在球团半径为11mm时,中间球形介质半径r0、介质中心位置偏移ξ以及介质材料对球团还原过程的影响。研究表明,球形介质的存在能改善球团内部温度场,且球形介质半径r0越大,对还原过程越有利;球形介质位置的偏移更有利于球团的还原过程,偏移量ξ越大,介质使传热作用越明显,更有利球团的还原过程。此外当介质有较小的有效体积热容ρCp以及较大的导热系数k时,对球团还原过程更有利。
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Numerical analysis of the carbon-containing pellet direct reduction process with central heat transfer enhancement
Abstract:A coupling model of carbon-containing pellets reduction process with intermediate media in its center was established, effects of porosity and chemical heat during the reduction process were considered. The model was verified by experiments from reference.With the pellet radius R0=11mm, the influence ofintermediate spherical medium radius r0, the offset position of the medium ξ, and the materials used on the overall pellet reduction process were analyzed. Results show that the presence of a spherical medium in the pellet center can increase the temperature inside the pellet, leading to be more advantageous for reduction. With the increasing of the medium radius r0,it is more favorable for the reduction process,since the spherical medium is more efficient for heat conduction. With the increasing of the offset value ξ, the spherical medium acting as heat-conducting material can allow the heat transferred to the pellet insidefaster, which is also more favorable to the reduction process. In addition, when the spherical medium has a smaller effective volume heat capacity ρCp and a larger thermal conductivity k, it is more favorable for pellet reduction process too.
Keywords: rotary hearth furnace carbon containing pellet direct reduction enhancement of heat transfer numerical analysis
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中心强化传热型含碳球团直接还原过程的数值分析
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