基于Fluent的3D打印机成型腔内气固两相流动特性研究
首发时间:2020-09-08
摘要:基于计算流体力学(Computational fluid dynamics, CFD)方法对3D打印设备成型腔内流道气固两相流流动特性进行数值模拟,结合一种小型3D打印机建立物理模型,应用固体颗粒轨迹追踪的方法分析了该型3D打印设备成型腔内部产生大量烟雾的原因,对目前实际成产过程中产生问题进行解释;通过改变吹吸气孔距加工平台高度以及吸气孔高度,定性分析两者对腔体内产生烟雾量影响规律。结果表明:实际加工过程中腔体内部产生大量烟雾的原因是层流气体发散严重,使箱体内部产生涡流现象,增大固体小颗粒在成型腔内部滞留时间;通过吹吸罩除尘理论对该型3D打印设备吸气孔高度进行理论计算,综合分析表明当吹吸气孔距加工上表面高度为32mm,吸气孔高度为22mm时,腔室内部烟雾量可以达到最小。
关键词: 计算流体力学 气固两相流动特性 固体颗粒轨迹追踪 吹吸罩除尘理论
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Study on gas-solid two-phase flow characteristics in molding cavity of 3D printer based on Fluent
Abstract:Based on Computational fluid dynamics.CFD) method is used to simulate the flow characteristics of gas-solid two-phase flow in the forming chamber of 3D printing equipment. A physical model is established by combining a small 3D printer. The reason for the large amount of smoke in the forming chamber of this 3D printing equipment is analyzed by using the method of solid particle track tracing, and the problems in the actual production process are explained. The machining level is changed by changing the distance between the blowing and suction holes.The height of the stage and the height of the suction holes are used to qualitatively analyze the influence of the two on the smoke generation in the chamber.The results show that the reason for the large amount of smoke inside the chamber during the actual processing is that the laminar gas diffuses seriously, which causes eddy current phenomenon inside the chamber and increases the retention time of small solid particles in the forming chamber. The suction hole height of the 3D printing equipment is calculated theoretically by the suction hood dust removal theory. The comprehensive analysis shows that the distance between the suction hole and the upper surface is 32 mm.When the suction hole height is 22mm, the smoke volume inside the chamber can be minimized.
Keywords: computational fluid dynamics gas-solid two-phase flow characteristics solid particle trajectory tracing suction hood dust removal theory
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