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2005年10月20日

【期刊论文】高速铣削中切削力的研究

刘战强, 万熠, 艾兴

中国机械工程,2003,14(9):734~738,-0001,():

-1年11月30日

摘要

在高速铣削试验的基础上,研究高速切削时切削速度对切削力的影响。结果表明,在切削速度较低的情况下,切削力随切削转速的增加而增大,但达到某一临界速度后,随着切削速度继续增大,剪切角增大,造成切向切削分力下降。不同刀具材料与工件材料的匹配在不同切削条件下有不同的临界切削速度。

切削力, 高速切削, 铣削, 切削速度

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2005年10月20日

【期刊论文】The Impact of Tool Materials and Cutting Parameters on Surface Roughness in High-speed Face-milling

刘战强, Z.Q. Liu, Y. Wan and J.G. Liu

Key Engineering Materials Vols. 259-260,-0001,():

-1年11月30日

摘要

High speed machining has received important interest because it leads to an increase in productivity and a better workpiece surface quality. Experimental investigation of the impact of tool materials and cutting parameters on surface roughness in high speed machining is presented in this paper. The surface roughness of machined workpiece is measured when high speed face milling of hardened carbon steels and cast iron by using PCBN and ceramic tools at various combinations of cutting speed and feed rate. The experimental results show that the surface roughness tends to decrease with increases of the cutting speed, but further increases of cutting speed cause an increase in surface roughness. Lower surface roughness is obtained by using less feed rate at high cutting speed region, which is as expected the same as at conventional cutting speeds. It is anticipated that the minimum surface roughness could be obtained by selecting the appropriate cutting speed and feed rate for the given material pairs between workpiece and cutting tool.

Surface roughness, High speed machining, Face milling, Cast iron, Hardened carbon steel, Ceramic tool, PCBN tool

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2005年10月20日

【期刊论文】Repetitive Measurement and Compensation to Improve Workpiece Machining Accuracy

刘战强, Zhan-Qiang Liu

,-0001,():

-1年11月30日

摘要

Achieving workpiece high accuracy at low cost is one of the greatest challenges in the manufacturing industry. A repetitive error measurement and compensation scheme to improve the workpiece diameter accuracy for machining centres is described. The scheme entails an on-machine measurement and error compensation technology between machining processes. The workpiece diameters are measured along the workpiece length by using a fine touch sensor. The workpiece diameters in the compensation program are modified for implementation of next pass error correction. The technology is realised on a CNC turning centre. This method works well in hard machining and turned workpieces with large length-diameter ratios where the machining process induced errors are significantly greater than errors from other sources. It demonstrates that the workpiece can obtain maximum possible machining accuracy by this repetitive measurement and compensation technique.

CNC turning centre, Error compensation, Onmachine measurement, Workpiece accuracy

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2005年10月20日

【期刊论文】切削数据库的研究现状与发展

刘战强, 黄传真, 万熠, 艾兴

计算机集成制造系统-CIMS, 2003 9 (11): 937~943,-0001,():

-1年11月30日

摘要

根据加工工件来优化选择刀具,包括刀具材料、刀具几何参数、刀具结构、切削参数和机床等切削数据,将关系到生产效率、生产成本及加工质量。建立切削数据库,向机械制造业提供合理或优化的切削用量,是增强企业竞争力最有效的措施之一。本文结合国内外切削数据库研究开发现状,探讨建立切削数据库的核心技术,分析切削数据库研究及应用过程中存在的问题,着重探讨切削数据库的发展趋势,指出切削数据库未来的研究方向将是集成化、智能化、实用化、网络化和标准化。

切削数据库, 刀具, 切削用量

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2005年10月20日

【期刊论文】Methodology of Parametric Programming for Error Compensation on CNC Centres

刘战强, Z.-Q. Liu

,-0001,():

-1年11月30日

摘要

Although work has been carried out on parametric programming on CNC centres, there have been few papers which focus on error compensation. Parametric programming for error compensation is presented in this paper on the basis of a simple model of machining system deflections induced by the radial cutting force in CNC turning operations. The resulting errors are introduced as compensation values to the conventional tool movements along the programmed tool path. This can result in a complex tool path. Parametric programming is applied to handle this complexity for error compensation.

Error compensation, Machining error, Parametric programming, Turning

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    山东大学,山东

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