550MPa级工程机械用钢疲劳性能的研究
首发时间:2020-12-11
摘要:调质处理的工程机械用钢Q550D具有良好的综合性能,通过显微组织观察,力学性能测试以及旋转弯曲疲劳实验,研究了Q550D的高周疲劳性能,获取了S-N曲线,分析了疲劳强度的影响因素。结果表明:经过920~930℃淬火和110min的545~555℃高温回火后,实验用Q550D具有良好的综合力学性能和疲劳性能,其平均旋转弯曲疲劳强度为390MPa;根据在失效概率为0.1%、置信度为95%的情况下的S-N曲线函数获得其疲劳寿命达到10^7循环周次的要求时所能承受的最大交变载荷为312.4MPa;通过SEM对疲劳断口进行观察,发现实验用Q550D的疲劳裂纹源主要产生原因为试样表面的加工缺陷以及表面滑移带引起的应力集中;合金元素Cr的加入改善了实验用Q550D的综合性能,并生成了小尺寸的球状夹杂物,能够有效阻碍裂纹的萌生与扩展,提高材料的疲劳性能,但由于尺寸较小,最终并未形成疲劳裂纹源。
关键词: 回火马氏体钢 工程机械 Q550D S-N曲线 疲劳性能
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Research on Fatigue Performance of 550MPa Grade Engineering Machinery Steel
Abstract:The quenched and tempered steel Q550D for construction machinery has good comprehensive properties. Through microstructure observation, mechanical performance testing and rotating bending fatigue experiment, the high cycle fatigue performance of Q550D has been studied, and the S-N curve has been obtained, the influencing factors of fatigue strength are analyzed. The results show that after quenching at 920~930 C and tempering at 545~555 C for 110 minutes, the experimental Q550D has good comprehensive mechanical properties and fatigue properties, and its average rotating bending fatigue strength is 390MPa; according to the S-N curve function with a failure probability of 0.1% and a confidence level of 95%, the maximum alternating load that it can withstand under the requirement of a fatigue life of 10^7 cycles is 312.4MPa; observing the fatigue fracture through SEM, it is found that the fatigue crack source of Q550D used in the experiment is mainly caused by processing defects on the sample surface and stress concentration caused by the surface slip zone; the addition of alloying element Cr improves the comprehensive performance of the experimental Q550D, and generates small-sized spherical inclusions, which can effectively hinder the initiation and propagation of cracks, and improve the fatigue performance of the material, but due to the small size, fatigue is not formed in the end crack source.
Keywords: tempered martensite steel construction machinery Q550D S-N curve fatigue properties
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