In this paper, high power ultrasound was introduced into polystyrene (PS)/ethylene-propylene diene monomer (EPDM)(80/20) blend melts during extrusion. The structure and properties of PS/EPDM blends treated ultrasonically, such as their mechanical properties, phasemorphology, dynamic rheological behavior and the size distribution fractal dimension of dispersed particles, as well as the interfacial tension between the PS and EPDMphases, were studied. The experimental results indicated that ultrasonic treatment could improve the compatibility of PS/EPDM blends. This is attributed to the formation of a copolymer of PS and EPDMby the combination of different macroradicals, resulting from the homolytic cleavage of polymer chains induced by ultrasonic irradiation. The disproportional termination of the macroradicals leads to the degradation of PS and EPDM. Some properties, like mechanical and linear viscoelastic characteristics, were affected by both ultrasonic compatibilization and degradation. These properties depended strongly on the ultrasonic intensity, ultrasonic treatment time and number of extrusions (repeated extruded times). Differential particle size distribution of the dispersed phase in PS/EPDM blends.

In this paper, the model based on melt diffusion and Flory-Huggins free energy theory for predicting the weld-line strength of injection molded amorphous polymers and polymer blends parts were modified by considering the diffusion thickness in the interface as a function of contact time. The modified model for weld-line strength prediction of homopolymers and polymer blends were, respectively, used to evaluate the weld-line strength of Polystyrene (PS) and Poly (methylmethacrylate)(PMMA), and that of PS/PMMA blends. The model predictions show that the theoretic predictions as a function of temperature and contact time for PS, PMMA and PS/PMMA (80/20, 70/30) are in good agreements with corresponding experimental results. However, the model predictions for PS/PMMA (20/80, 30/70) blends are much higher than experimental results. The morphology in weld-line regions for PS/PMMA (20/80, 30/70) shows lack of dispersed PS phase. Near the weld-line regions, dispersed PS phase is highly oriented along the weld-line. In theoretic prediction for polymer blends, three kinds of diffusion: Polymer A-Polymer A and Polymer B-Polymer B self-diffusions and Polymer A-Polymer B mutual diffusion were considered. This is why model predictions for PS/PMMA (20/80, 30/70) blends are higher than experimental results.

In this paper, the effect of ultrasonic intensity on the degradation of high-density polyethylene (HDPE) melt, degradation mechanism, ultrasonic degradation kinetics of HDPE melt as well as the development of molecular weight distribution of HDPE melt during ultrasonic degradation were studied. In the initial stage, the ultrasonic degradation of HDPE melt shows a random scission process, and the molecular weight distribution broadens. After that, the ultrasonic degradation of HDPE melt shows a nonrandom scission process, and the molecular weight distribution of HDPE melt narrows with ultrasonic irradiation time. The average molecular weight of HDPE decreases with the increase of ultrasonic intensity and increases and trends forward that of undegraded HDPE with the increase of distance from ultrasonic probe tip, indicating that attenuation of ultrasonic intensity in HDPE melt is very quick. Ultrasonic degradation kinetics of HDPE melt obeys the equation: Mt

In this study, the extrusion processing behaviors of polystyrene (PS), ethylene-propylene-diene terpolymer (EPDM), and their blend (PS/EPDM, 80/20) were studied by using a special ultrasonic oscillation extrusion system developed in our laboratory. The die pressure and volume flow rate were measured at different ultrasonic intensities and screw rotation speeds. The dependences on ultrasonic intensity of die pressure, volume flow rate, and apparent viscosity of polymers, as well as die swell at the same screw rotation speed were investigated. The effects of screw rotation speed on the processing behaviors of polymers and their blend at the same ultrasonic intensity were also studied. The experimental results showed that in the presence of ultrasonic irradiation, the processibilities of polymers and their blend were improved. Their possible mechanism is discussed in this article.

Blends of high-density polyethylene (HDPE) and polyamide-6 (PA6) were produced by ultrasonic extrusion. Ultrasonic irradiation leads to degradation of polymers and in situ compatibilization of blends as confirmed by variations in linear viscoelastic properties. The results showed that the effect of ultrasonic irradiation on dynamic rheological properties depends on the composition and experimental temperature. At the same time, the relationship between storage modulus and loss modulus indicated the effect of ultrasonic irradiation on compatibility of HDPE/PA6 blends. Based on an emulsion model, the interfacial tension between the matrix and the dispersed phase was predicted. The data obtained showed that ultrasonic irradiation can decrease the interfacial tension and then enhance the compatibility of HDPE/PA6 blends. This finding was consistent with our previous work. VVC 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1260-1269, 2005