The effeect of weld line on the morphology and mechanical properties of 70/30 polystyrene and polyamide-6 blends with various amounts of poly (styrene-co-maleic anhydride)(SMA) as compatibilizer was investigated. For blends without or with low content of SMA, the dispersed domains near the weld line were elongated parallel to the weld line; and the dispersed domains in weld line were spherical. But for blend with high content of SMA, the isotropic morphology was observed. And the dierence of morphology at weld line caused the distinction of fracture mechanism. The tensile strength of the blend is greatly influenced by the morphology of dispersed domains at weld line. While the morphology has only slight effect on impact strength of the blends.

Three kinds of polymer/layered nanocomposites were prepared via ultrasonic extrusion. Experimental results showed that ultrasonic oscillations could mostly decrease the size and its distribution of clay particles in polymer matrix. Therefore, crystal size of polymer matrix decreases. For PA6-based nanocomposites with higher compatibility, the ultrasonic oscillations can also affect the microstructure of clay, causing more regions of exfoliated clay. Due to better dispersion of clay and smaller crystal size, the elongation at break of polymer/layered nanocomposites ultrasonically treated got greatly increased, meanwhile ultrasonic oscillations also improved their other mechanical properties, such as tensile and impact strength.

Polypropylene/montmorillonite nanocomposites (PPCNs) with 3% organophilic montmorillonite (OMMT) content were prepared via ultrasonic extrusion. The objective of present study was to investigate the effects of ultrasonic oscillations in processing on the morphology and property development of PPCNs. XRD and TEM results confirmed the intercalated structure of OMMT in conventional nanocomposite (without ultrasonic treatment) and ultrasonicated nanocomposite, but ultrasonic oscillations could make silicate layers finely dispersed and a little exfoliated. According to SEM, the OMMT particles were evenly and finely dispersed in the ultrasonicated nanocomposite via ultrasonic oscillations, and the aggregation size of clay particles was about 100nm, which is less than that in conventional nanocomposite. The crystalline dimension, crystalline morphology and the growth rate of crystallization in PPCNs were investigated by DSC and PLM, it was found that the OMMT particles and ultrasonic oscillations played an important role in the nucleation rate, crystallization temperature and spherulite size of PP matrix in nanocomposites. Compared with conventional nanocomposite, the mechanical properties of the ultrasonicated nanocomposite increased due to the improved dispersion of OMMT and diminished spherulite size. The thermal stability and the rheological behavior of PP and its nanocomposites were both studied by thermogravimetry and high pressure rheometer, respectively.

The effect of melt temperature, ultrasonic oscillations, and induced ultrasonic oscillations modes on weld line strength of polystyrene (PS) and polystyrene/polyethylene (PS/HDPE)(90/10) blend was investigated. The results show that the increase of melt temperature is beneficial to the increase of weld line strength of PS and PS/HDPE blend. Compared with PS, the increase of melt temperature can greatly enhance the strength of PS/HDPE blends. For PS, the presence of ultrasonic oscillations can enhance the weld line strength of PS at different melt temperatures. But for PS/HDPE blends, the presence of ultrasonic oscillations can improve the weld line strength when the melt temperature is 230℃, but when the melt temperature is 195℃, the induced ultrasonic oscillations hardly enhance the weld line strength. Compared with Mode I (ultrasonic oscillations were induced into the mold at the whole process of injection molding), the induced ultrasonic oscillations as Mode II (ultrasonic oscillations were induced into the mold after injection mold filling) is more effective at increasing the weld line strength of PS and PS/HDPE blends. The mechanism for ultrasonic improvement of weld line strength was also studied. POLYM. ENG. SCI., 45: 1666-1672, 2005.

The effects of nine kinds of transition metal oxides on the elimination kinetics of hydrogen chloride (HCI) during thermal decomposition of polyvinyl chloride (PVC) at 210℃ were investigated using online measurement of conduc-tivity. It was found that the presence of TiO2, V2O5, Cr2O3, and MoO3 obviously decreases the elimination rate of HCI and the amount of HCI released by a factor of 10-20 times, indicating that they have a strong inhibiting effect on the release of HC1. The presence of MnO2, ZnO, CuO, C0203, and Fe203 promotes the elim-ination of HCI during thermal decomposition of PVC. The maximum elimination rate of HCI in PVC/ZnO, especially, is ca.10 times as high as that of PVC. In this work, the LnLn kinetic model, Ln(l-X)=-ktn, describes the kinetics of elimin-ation of HCI during thermal decomposition of PVC. The elimination rate of HC1 during thermal decomposition of PVC increases with the rise of the apparent order of reaction, n, in this model nvalue well describes the elimination kinetics of HC1 during thermal decomposition of PVC.